About Nexans
Products and Solutions
Customer Service
Work at Nexans
News and Press
The SIWO-KUL-SIL cable is used where high flexibility is required and high temperature conditions prevail. It is therefore a suitable connection cable for high voltage machines, for transformers, generators, motors, etc. but especially where the cable is in contact with Epoxy resins.
SIWO-KUL-SIL cables are especially suitable for motors and generators that are impregnated with Epox resins. The outer protective braid is impregnated with Silicone and prevents the expoxy resins from sticking to its surface. As a result of it this new version guarantees the best possible usage during the manufacturing of motors.
The use of silicone rubber, a high grade corona resistant insulation material, gives the cable excellent dielectric strength. The braided synthetic yarn covering, which is applied directly over the insulation, gives the cable, because of its short braiding pitch and high compactness, an excellent mechanical protection by maintaining good flexibility. In the event of fire, no corrosive and toxic gases will be given off. Hence, damage caused by fire can be kept to a minimum. Compared with other plastic insulated cables, SIWO-KUL-SIL generates only little smoke and is therefore defined as «low smoke grade» according to the «Guideline for fire regulations». Of course, the cable meets the requirements concerning fire propagation specified in IEEE 383 and IEC 60332-3 respectively. Under the influence of flames the silicone rubber reduces to silicone oxide, which is an excellent electrical insulator. Because of this chemical reaction a relatively long functional endurance under fire conditions can be achieved. Test according to IEC 60331, at rated voltage, show a function time of at least 30 minutes. The insulation wall thickness has been designed taking into consideration the high dielectric strength of silicone rubber. The breakdown voltage of the finished cable is at least twice the value of the test voltage. The cable meets the requirements of UIC 895 and, concerning dielectric strength, BS 6195 Type 5, voltage categories C, D, E and F.
These cables are UL (Underwriters Laboratories inc.) approved for Appliance Wiring Material (AWM), following styles 3640, 3641, 3642 and 3643, CSA File No.: C22.2, No. 210, Certificate: 2193117 (LL 36040). SIWO-KUL-SIL cables are in compliance with EU directive on the limits of certain metals and waste as defined on ROHS (Restriction of Hazardous Substances) and WEE (Waste from Electrical and Electronic Equipment).
Immersion medium
Time
Temp.
Hardness
Tensile
Elongation
Volume
Suitability
(d )
( °C )
change points
change ( % )
change ( %)
General oils
ASTM N°1 Oil
3
25
nil
---
G
7
150
-6
+8
ASTM N°3 Oil
24
-5
+15
S
IRM-902 Oil
23
-12
-14
+5
IRM-903 Oil
-7
-11
+18
Automotive fuids
AMOCO Super 10W-30
250h
-18
-21
5
+23
Wagner 21B Brake Fluid
Delco Supreme 550
70h
-4
-25
+4
Hydraulic Fluids
Aerosafe 2300 (Staufer)
-26
-17
+21
Skydrol 500B (Monsanto)
70
-9
+3
+10
Transformer oils
Askerol Transformator Oil
35
-20
-15
Interteen Transformer Oil
-10
Special oils
ANG 15 Industrial grease
Delco N°9
100
Turbo Oil N°35
71
Gear Oil - Ucon
Solvents
Acetone
+25
Butyl Alcohol (Butanol)
Diacetone Alcohol
Ethyl Alcohol
Silicone Fluids
200 Fluid / 6000 centistokes
1
Dow Corning 510 Fluid
+35
BS
Dow Corning 550 Fluid
Silicone Greases
Dow Corning 44L Grease
Heat Sink Compound 304
+11
Food Products
Beer
22h
Butter
Cola Syrup
Coffee
83
Orange Syrup
Scotch Whisky
Spry Shortening
Tab Concentrate
Vegetable Oil
200
-30
Vinegar
Water
14
Acids
Acetic Acid (5%)
Acetic Acid Glacial
Bases
Ammonium Hydroxide (sat.)
Sodium Hydroxide (10%)
Salts
Sodium Carbonate (2%)
Calcium Silicate (10%)
Ethylene Glycol (50%)
Ethylene Glycol Mixture)
-1
-2
+2
Polyglycol ( Dow 80-6)
Polystyrene (expandable)
10
Sulfur Dioxide (dry gas)
Salt water (sea water)
Construction of the cable acc. to Nexans specifcations
Chemical properties:
Permissible continuous current carrying capacity: see PDF catalog
Nexans is able to manufacture special SIWO-KUL™ and SIWO-KUL-SIL cables to suit special applications.
Where built-in copper conductors are exposed to extreme high temperatures, we are able to supply silver plated copper conductors. The melting point of tin in comparison with silver is as follows:
Please send us your enquiry. We will quote tailor suited solutions.
The semi-conductive tape used for the 6.6 and 13.8 kV cables will now be replaced by an extruded semi-conductive Silicone layer. Due to the Co-extrusion together with the Silicone insulation we have been able to eliminate air particles. The partial discharge values have improved dramatically as a result of this change (see table below).
Comparison of partial discharges between taped version (old) and extruded version (new).
1C = 1 As (Ampere-Second).
Unlike installing medium voltage cables which are screened following to the norm, Siwo-Kul is a non-screened connection cable. To avoid problems with the corona effect, we recommend minimum installing distances between the cables Siwo-Kul and the earth.
The corona effect is the ionization of air around the conductor due to the electric field generated by high voltage. Below figures of the electric field, depending to the arrangement and shape of the earth.
To avoid the problem of electric field concentration, partial discharge and perhaps cable damages, we recommend installation of minimum distances "d" (mm) to the ground, whichever cross section:
Examples of spacer used in practice:
Marking
Our SIWO-KUL-SIL cables have been printed: NEXANS SWITZERLAND SIWO-KUL-SIL + voltage in kV + section in mm² + Meter marks