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SIWO-KUL-SIL 1.1-15.0 kV -10/415-418b

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SIWO-KUL-SIL 1.1-15.0 kV -10/415-418b Very flexible single core, medium voltage, high temperature connecting cable.
Standards
International  IEC 60092; IEC 60331; IEC 60332-1; IEC 60332-3 Cat.C; IEC 60754-1; IEC 60754-2; IEC 61034; IEEE 383; LLOYDS Reg. 91/00126(E1); UIC 895
National  BSS 6195-T5-C-D-E-F; CSA C22.2 N° 210-05
Description

The SIWO-KUL-SIL cable is used where high flexibility is required and high temperature conditions prevail. It is therefore a suitable connection cable for high voltage machines, for transformers, generators, motors, etc. but especially where the cable is in contact with Epoxy resins. 
 

Application 

SIWO-KUL-SIL cables are  especially suitable for motors and generators that are impregnated with Epox resins.

The outer protective braid is impregnated with Silicone and prevents the expoxy resins from sticking to its surface. As a result of it this new version guarantees the best possible usage during the manufacturing of motors. 
 

Construction

  1. Copper conductor tinned, flexible IEC 60228, class 5
  2. Tape (up 16 mm2), Semi-conductive layer (only for 6.6 and 13.8 kV)
  3. Silicone rubber insulation 
  4. Protective synthetic yarn braiding, silicone impregnated

The  use of silicone rubber, a high grade corona resistant insulation material, gives the cable excellent dielectric strength. The braided synthetic yarn covering, which is applied directly over the insulation, gives the cable, because of its short braiding pitch and high compactness, an excellent mechanical protection by maintaining good flexibility.

In the event of fire, no corrosive and toxic gases will be given off. Hence, damage caused by fire can be kept to a minimum. Compared with other plastic insulated cables, SIWO-KUL-SIL generates only little smoke and is therefore defined as «low smoke grade» according to the «Guideline for fire regulations». Of course, the cable meets the requirements concerning fire propagation specified in IEEE 383 and IEC 60332-3 respectively.

Under the influence of flames the silicone rubber reduces to silicone oxide, which is an excellent electrical insulator. Because of this chemical reaction a relatively long functional endurance under fire conditions can be achieved. Test according to IEC 60331, at rated voltage, show a function time of at least 30 minutes.

The insulation wall thickness has been designed taking into consideration the high dielectric strength of silicone rubber. The breakdown voltage of the finished cable is at least twice the value of the test voltage. The cable meets the requirements of UIC 895 and, concerning dielectric strength, BS 6195 Type 5, voltage categories C, D, E and F.
 

Approvals

These cables are UL (Underwriters Laboratories inc.) approved for Appliance Wiring Material (AWM), following styles 3640, 3641, 3642 and 3643, CSA File No.: C22.2, No. 210, Certificate: 2193117 (LL 36040).

SIWO-KUL-SIL cables are in compliance with EU directive on the limits of certain metals and waste as defined on ROHS (Restriction of Hazardous Substances) and WEE (Waste from Electrical and Electronic Equipment).


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Characteristics
Usage characteristics
Operating temperature, range -55 .. 180°C  
Chemical resistance Good  
Oil resistance Yes  
Flame retardant IEC 60332-1  
Fire retardant IEC 60332-3  
Fire resistant IEC 60331  
Gases corrosivity IEC 60754-1, IEC 60754-2  
Smoke density IEC 61034  

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Your selection
Operating voltage  kV
Conductor cross-section  mm²
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Results   45/45
Select all Items Nexans ref. Name Ope. volt. (kV) Cross section (mm²)
Make to order product 10224494 SIWO-KUL-SIL 1.1 kV 2.5mm2, yellow 1.1 2.5
10191754 SIWO-KUL-SIL 1.1 kV 16mm2, yellow 1.1 16
Make to order product 10221747 SIWO-KUL-SIL 1.1 kV 25mm2, yellow 1.1 25
10178462 SIWO-KUL-SIL 1.1 kV 35mm2, yellow 1.1 35
10185017 SIWO-KUL-SIL 1.1 kV 50mm2, yellow 1.1 50
10185421 SIWO-KUL-SIL 1.1 kV 70mm2, yellow 1.1 70
10202350 SIWO-KUL-SIL 1.1 kV 95mm2, yellow 1.1 95
10202351 SIWO-KUL-SIL 1.1 kV 120mm2, yellow 1.1 120
10191755 SIWO-KUL-SIL 1.1 kV 150mm2, yellow 1.1 150
10206551 SIWO-KUL-SIL 1.1 kV 185mm2, yellow 1.1 185
10206553 SIWO-KUL-SIL 1.1 kV 240mm2, yellow 1.1 240
Make to order product SIL1.1-300 SIWO-KUL-SIL 1.1 kV 300mm2, yellow 1.1 300
Make to order product SIL3.3-16 SIWO-KUL-SIL 3.3 - 4.2 kV 16mm2, red 3.3 16
Make to order product 10209643 SIWO-KUL-SIL 3.3 - 4.2 kV 25mm2, red 3.3 25
Make to order product SIL3.3-35 SIWO-KUL-SIL 3.3 - 4.2 kV 35mm2, red 3.3 35
Make to order product SIL3.3-50 SIWO-KUL-SIL 3.3 - 4.2 kV 50mm2, red 3.3 50
10195615 SIWO-KUL-SIL 3.3 - 4.2 kV 70mm2, red 3.3 70
Make to order product SIL3.3-95 SIWO-KUL-SIL 3.3 - 4.2 kV 95mm2, red 3.3 95
Make to order product SIL3.3-120 SIWO-KUL-SIL 3.3 - 4.2 kV 120mm2, red 3.3 120
Make to order product SIL3.3-150 SIWO-KUL-SIL 3.3 - 4.2 kV 150mm2, red 3.3 150
Make to order product SIL3.3-185 SIWO-KUL-SIL 3.3 - 4.2 kV 185mm2, red 3.3 185
Make to order product SIL3.3-240 SIWO-KUL-SIL 3.3 - 4.2 kV 240mm2, red 3.3 240
Make to order product SIL3.3-300 SIWO-KUL-SIL 3.3 - 4.2 kV 300mm2, red 3.3 300
Make to order product SIL6.6-16 SIWO-KUL-SIL 6.6 - 7.2 kV 16mm2, grey 6.6 16
10202349 SIWO-KUL-SIL 6.6 - 7.2 kV 25mm2, grey 6.6 25
10195599 SIWO-KUL-SIL 6.6 - 7.2 kV 35mm2, grey 6.6 35
10202347 SIWO-KUL-SIL 6.6 - 7.2 kV 50mm2, grey 6.6 50
10202348 SIWO-KUL-SIL 6.6 - 7.2 kV 70mm2, grey 6.6 70
10211176 SIWO-KUL-SIL 6.6 - 7.2 kV 95mm2, grey 6.6 95
Make to order product SIL6.6-120 SIWO-KUL-SIL 6.6 - 7.2 kV 120mm2, grey 6.6 120
Make to order product SIL6.6-150 SIWO-KUL-SIL 6.6 - 7.2 kV 150mm2, grey 6.6 150
Make to order product SIL6.6-185 SIWO-KUL-SIL 6.6 - 7.2 kV 185mm2, grey 6.6 185
Make to order product SIL-6.6-240 SIWO-KUL-SIL 6.6 - 7.2 kV 240mm2, grey 6.6 240
Make to order product SIL6.6-300 SIWO-KUL-SIL 6.6 - 7.2 kV 300mm2, grey 6.6 300
Make to order product SIL13.8-16 SIWO-KUL-SIL 13.8 - 15.0 kV 16mm2, black 13.8 16
10195655 SIWO-KUL-SIL 13.8 - 15.0 kV 25mm2, black 13.8 25
10202235 SIWO-KUL-SIL 13.8 - 15.0 kV 35mm2, black 13.8 35
Make to order product 10211177 SIWO-KUL-SIL 13.8 - 15.0 kV 50mm2, black 13.8 50
10214912 SIWO-KUL-SIL 13.8 - 15.0 kV 70mm2, black 13.8 70
Make to order product SIL13.8-95 SIWO-KUL-SIL 13.8 - 15.0 kV 95mm2, black 13.8 95
Make to order product SIL13.8-120 SIWO-KUL-SIL 13.8 - 15.0 kV 120mm2, black 13.8 120
Make to order product SIL13.8-150 SIWO-KUL-SIL 13.8 - 15.0 kV 150mm2, black 13.8 150
Make to order product SIL13.8-185 SIWO-KUL-SIL 13.8 - 15.0 kV 185mm2, black 13.8 185
Make to order product SIL13.8-240 SIWO-KUL-SIL 13.8 - 15.0 kV 240mm2, black 13.8 240
Make to order product SIL13.8-300 SIWO-KUL-SIL 13.8 - 15.0 kV 300mm2, black 13.8 300
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Chemical properties of the high grade Silicone rubber used

 

 

Immersion medium

 Time 

 Temp. 

 

Hardness

 

Tensile

 

Elongation

 

Volume

 

Suitability

 

 

 

 (d )

 ( °C  )

 

 change points 

 

change  ( % )

 

 change ( % ) 

 

 change ( %) 

 

 

General oils 

 

ASTM N°1 Oil 

3

25

 

nil 

 

--- 

 

--- 

 

nil 

 

G

 

 

ASTM N°1 Oil 

7

150

 

-6

 

+8

 

nil 

 

+8

 

G

 

 

ASTM N°3 Oil 

3

24

 

-5

 

--- 

 

--- 

 

+15

 

S

 

 

IRM-902 Oil 

3

23

 

-5

 

-12

 

-14

 

+5

 

S

 

 

IRM-903 Oil 

3

23

 

-12

 

-7

 

-11

 

+18

 

S

Automotive fuids 

 

AMOCO Super 10W-30 

250h

150

 

-18

 

-21

 

5

 

+23

 

S

 

 

Wagner 21B Brake Fluid 

7

24

 

-5

 

--- 

 

--- 

 

+5

 

G

 

 

Delco Supreme 550 

70h

150

 

-4

 

-25

 

nil 

 

+4

 

S

Hydraulic Fluids 

 

Aerosafe 2300 (Staufer) 

70h 

25

 

-12

 

-26

 

-17

 

+21

 

S

 

 

Skydrol 500B (Monsanto) 

70h 

70

 

-9

 

-17

 

+3

 

+10

 

S

Transformer oils 

 

Askerol Transformator Oil 

35

24

 

nil 

 

-20

 

-15

 

+10

 

S

 

 

Interteen Transformer Oil 

3

24

 

-5

 

-10

 

-5

 

+10

 

G

Special oils 

 

ANG 15 Industrial grease 

3

24

 

-10

 

nil 

 

nil 

 

+10

 

G

 

 

Delco N°9 

5

100

 

-10

 

--- 

 

--- 

 

+10

 

G

 

 

Turbo Oil N°35 

3

71

 

-10

 

-10

 

-15

 

+10

 

S

 

 

Gear Oil -  Ucon 

3

150

 

nil 

 

--- 

 

--- 

 

nil 

 

G

Solvents 

 

Acetone 

7

24

 

-10

 

--- 

 

--- 

 

+25

 

S

 

 

Butyl Alcohol (Butanol) 

7

24

 

-10

 

--- 

 

--- 

 

+15

 

S

 

 

Diacetone Alcohol 

5

24

 

-5

 

--- 

 

--- 

 

+5

 

G

 

 

Ethyl Alcohol 

7

24

 

-5

 

--- 

 

--- 

 

+5

 

G

Silicone Fluids 

 

200 Fluid / 6000 centistokes 

1

24

 

-5

 

-10

 

nil 

 

+5

 

G

 

 

Dow Corning 510 Fluid 

3

24

 

-15

 

--- 

 

--- 

 

+35

 

BS

 

 

Dow Corning 550 Fluid 

3

24

 

-5

 

--- 

 

--- 

 

+10

 

G

Silicone Greases 

 

Dow Corning 44L Grease 

7

150

 

--- 

 

--- 

 

--- 

 

+15

 

S

 

 

Heat Sink Compound 304 

7

150

 

-9

 

--- 

 

--- 

 

+11

 

S

Food Products 

 

Beer 

22h 

70

 

nil 

 

--- 

 

--- 

 

nil 

 

G

 

 

Butter 

22h 

70

 

-5

 

--- 

 

--- 

 

nil 

 

G

 

 

Cola Syrup 

1

24

 

nil 

 

nil 

 

nil 

 

nil 

 

G

 

 

Coffee 

7

83

 

-5

 

-15

 

nil 

 

nil 

 

S

 

 

Orange Syrup 

1

24

 

nil 

 

nil 

 

+5

 

nil 

 

G

 

 

Scotch Whisky 

1

24

 

nil 

 

nil 

 

-5

 

nil 

 

G

 

 

Spry Shortening 

5

150

 

-5

 

-15

 

-15

 

nil 

 

G

 

 

Tab Concentrate 

1

24

 

nil 

 

nil 

 

+5

 

nil 

 

G

 

 

Vegetable Oil 

1

200

 

-5

 

-30

 

-25

 

+5

 

G

 

 

Vinegar 

1

24

 

nil 

 

-5

 

nil 

 

nil 

 

G

 

 

Water 

7

24

 

nil 

 

--- 

 

--- 

 

nil 

 

G

 

 

Water 

14

100

 

nil 

 

--- 

 

--- 

 

+5

 

G

Acids 

 

Acetic Acid (5%) 

7

24

 

-5

 

--- 

 

--- 

 

+5

 

G

 

 

Acetic Acid Glacial 

7

24

 

-5

 

--- 

 

--- 

 

+5

 

G

Bases 

 

Ammonium Hydroxide (sat.) 

7

24

 

nil 

 

--- 

 

--- 

 

nil 

 

G

 

 

Sodium Hydroxide (10%) 

7

24

 

-5

 

--- 

 

--- 

 

nil 

 

G

Salts 

 

Sodium Carbonate (2%) 

7

24

 

-5

 

--- 

 

--- 

 

nil 

 

G

 

 

Calcium Silicate (10%) 

1

150

 

nil 

 

nil 

 

nil 

 

+5

 

G

 

 

Ethylene Glycol (50%) 

7

83

 

nil 

 

nil 

 

+10

 

nil 

 

G

 

 

Ethylene Glycol Mixture) 

7

100

 

-1

 

-2

 

+2

 

+5

 

G

 

 

Polyglycol ( Dow 80-6) 

7

24

 

-5

 

--- 

 

--- 

 

+5

 

G

 

 

Polystyrene (expandable) 

7

24

 

nil 

 

+5

 

10

 

nil 

 

G

 

 

Sulfur Dioxide (dry gas) 

7

24

 

-5

 

--- 

 

--- 

 

nil 

 

G

 

 

Salt water (sea water) 

7

23

 

nil 

 

nil 

 

nil 

 

nil 

 

G

These indications about Chemical resistance are provided for information only and are in no way binding.

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Additional Characteristics SIWO

Construction of the cable acc. to Nexans specifcations

Thermal properties  (of conductor )  
Continuous operating temp.  –55°C … +180°C
Intermittent  + 220°C
Short time duty 1-5 sec.  + 350°C
Mechanical properties  
Hardness  65 ... 70 Shore A
Flexibility of cable  very good


Chemical properties:

  • Resistant against transformer oils
  • Resistant against light fuel oil
  • Resistant against cleaning agents
  • Resistance of Silicone rubber against other chemicals : see PDF catalog

Permissible continuous current carrying capacity: see PDF catalog


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About the name SIWO-KUL-SIL

SI Insulation silicone rubber
W Temperature resistance
O Oil resistance
KUL Protective Braid
SIL Silicone impregnated

 


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SIWO-KUL™ and SIWO-KUL-SIL for special applications

Nexans is able to manufacture special SIWO-KUL™ and SIWO-KUL-SIL cables to suit special applications.

Copper conductors silver plated

Where built-in copper conductors are exposed to extreme high temperatures, we are able to supply silver plated copper conductors.
The melting point of tin in comparison with silver is as follows:

  • Tin:  232°C
  • Silver:  962°C

 

SIWO-KUL™ and SIWO-KUL-SIL cables Cut and equipped with lug

SIWO-KUL cable 185 mm², 6.6 kV with lug

 

SIWO-KUL™ and SIWO-KUL-SIL cable with very flexible copper conductors

  • 70 mm², 342 x 0.50 (CI. 5)


 

 

 

  • 70 mm², 2160 x 0.20 (CI. 6)

Please send us your enquiry. We will quote tailor suited solutions.


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Partial discharge SIWO cables
The new construction of the 6.6 kV and 13.8 kV cables has resulted in much better partial discharge values and will thus prolong the life of these cables.

The semi-conductive tape used for the 6.6 and 13.8 kV cables will now be replaced by an extruded semi-conductive Silicone layer. Due to the Co-extrusion together with the Silicone insulation we have been able to eliminate air particles. The partial discharge values have improved dramatically as a result of this change (see table below).
 


Comparison of partial discharges between taped version (old) and extruded version (new).

SIWO-KUL 13.8-15.0 kV, 120 mm2
 
Taped Version (old)
Pico Coulomb [pC]
Extruded version (new)
Pico Coulomb [pC]
0.5 x Uo = 6.9 kV 60 < 1
1.0 x Uo = 13.8 kV 150 13
1.5 x Uo = 20.7 kV 150 18
1.73 x Uo = 23.9 kV 160 19
2.0 x Uo = 27.6 kV 7000 20
2.25 x Uo = 31.05 kV 10000 20

1C = 1 As (Ampere-Second).


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Installation notes cables Siwo-Kul

Unlike installing medium voltage cables which are screened following to the norm, Siwo-Kul is a non-screened connection cable.
To avoid problems with the corona effect, we recommend minimum installing distances between the cables Siwo-Kul and the earth.

The corona effect is the ionization of air around the conductor due to the electric field generated by high voltage.
Below figures of the electric field, depending to the arrangement and shape of the earth.

 

To avoid the problem of electric field concentration, partial discharge and perhaps cable damages, we recommend installation of minimum distances "d" (mm) to the ground, whichever cross section:

    Figure 1 Figure 2 Figure 3
Siwo-Kul 1.1 kV d= 0 mm 0 mm 0 mm
Siwo-Kul 3.3 kV d= 0 mm 2 mm 3 mm
Siwo-Kul 6.6 kV d= 2 mm 3 mm 4 mm
Siwo-Kul 13.8 kV d= 5 mm 7 mm 10 mm

 


Examples of spacer used in practice:

 

 


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Selling delivery information

Marking

Our SIWO-KUL-SIL cables have been printed:
NEXANS SWITZERLAND SIWO-KUL-SIL + voltage in kV + section in mm² + Meter marks


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